large iron ore mining process optimization

An Application of Simultaneous Stochastic Optimization at a Large Open ...

An Application of Simultaneous Stochastic Optimization at a Large Open ...

The simultaneous stochastic optimization of mining complexes optimizes various components of the related mineral value chain jointly while considering material supply (geological) uncertainty. As a result, the optimization process capitalizes on the synergies between the components of the system while not only quantifying and considering geological uncertainty, but also producing strategic ...

Towards sustainable extraction of technology materials through ... Nature

Towards sustainable extraction of technology materials through ... Nature

The potential benefit of such an approach has been illustrated in the case of iron ore mining, although limited to ore extraction and not including the processing stages, by using a carbon ...

Pit Optimization for Improved NPV and Life of Mine in ... Springer

Pit Optimization for Improved NPV and Life of Mine in ... Springer

Operations planning and management of a large open pit mine is an enormous and complex task, particularly for mines having long life. The longterm planning of open pit mine is a dynamic process and should be reviewed periodically for enhancing the NPV and life of mine. Pit optimization through soft computing can be gainfully applied to resolve a number of important problems that arise in ...

Optimization of Microwave Presplitting Iron Ore to Improve ... Springer

Optimization of Microwave Presplitting Iron Ore to Improve ... Springer

Optimizing the microwave parameters adopted in microwaveassisted mechanical mining is of great significance to improving the efficiency of the deep resource development. The effects of varying the type of microwave antenna, microwave power, and working distance on the reflection coefficient and heating characteristics of Sishanling iron ore were studied. The optimized microwave operating ...

PDF The Application of Stochastic Mine Production Scheduling in the ...

PDF The Application of Stochastic Mine Production Scheduling in the ...

2. Description of Iron Ore Mine The study was carried out at an iron ore mine in Central India. Due to the confidentiality agreement with the mining company, the name of the mine and name of the company were not disclosed here. These iron deposits are associated with rocks known to contain highgrade ores (hematite) and banded iron ores.

Minerals | Special Issue : Process Optimization in Mineral ... MDPI

Minerals | Special Issue : Process Optimization in Mineral ... MDPI

Successful performance of large complex industrial plants depends upon precise measurements and control of a number of process variables. Variability of ore feed, complex mineralogy, quality of process water, reagents—all these impact process performance and pose challenges for process optimization and control. To optimize the process in the ...

Mine Planning and Optimisation Techniques Applied in an Iron Ore Mine ...

Mine Planning and Optimisation Techniques Applied in an Iron Ore Mine ...

The iron ore mine also uses contractors for cleaning purposes. The contractors use 40t payload Articulated Dump Trucks (ADT). Quality/Grade Control. At the iron ore mine, the Run of Mine (ROM) is taken through a grade control process to check if the ROM meets the product specifications in respect to the physical properties and grade.

Optimizing processes in Southeast Asia's mining industry | McKinsey

Optimizing processes in Southeast Asia's mining industry | McKinsey

Southeast Asia's downstreamprocessing industry has recently seen rapid growth and expansion. Much of this industry is concentrated in Indonesia, with a smaller but significant presence in other Southeast Asian countries. Our research shows that since 2021, commodity prices for base metals such as nickel and copper have increased by 80 to 120 ...

Blasor—Blended Iron Ore Mine Planning Optimisation at ... Springer

Blasor—Blended Iron Ore Mine Planning Optimisation at ... Springer

A new mine planning optimisation software tool called Blasor has been developed and implemented at BHP Billiton's Yandi Joint Venture operation in the Pilbara. Blasor is specifically configured for designing and optimising the longterm pit development plan for the multipit blendedore operation at Yandi. It is used for optimal design of the ...

Applied Sciences | Free FullText | A Method of Ore Blending ... MDPI

Applied Sciences | Free FullText | A Method of Ore Blending ... MDPI

Ore blending is an essential part of daily work in the concentrator. Qualified ore dressing products can make the ore dressing more smoothly. The existing ore blending modeling usually only considers the quality of ore blending products and ignores the effect of ore blending on ore dressing. This research proposes an ore blending modeling method based on the quality of the beneficiation ...

A MinetoCrusher Model to Minimize Costs at a Truckless OpenPit Iron ...

A MinetoCrusher Model to Minimize Costs at a Truckless OpenPit Iron ...

The mining area has a total area of 1400 ha, and the total ore production has been estimated to be 90 million tons per year, with a grade of approximately % iron. The mining process starts with cable shovels ( 7495) that dig and load the material directly into the mobile size rig (MSR) and mobile crusher rig (MCR) systems.

The optimization of investment strategy for resource utilization and ...

The optimization of investment strategy for resource utilization and ...

The concentrate grade has direct impact on the oredressing metal recovery rate, concentrate output and oredressing cost. The flowchart of main production processes of iron mining is given in Fig. 1. Therefore, the realization of resource conservation and energy saving should bind investment strategy with grades optimization in iron mine.

Frontiers | Study on Blasting Technology for OpenPit Layering of ...

Frontiers | Study on Blasting Technology for OpenPit Layering of ...

In China, mining blasting vibration has seriously threatened the safety and stability of high and steep rock slopes. In this paper, taking the east mining area of Jianshan Phosphorus Mine as the research background, combined with field survey, field blasting test, numerical simulation and theoretical analysis, we systematically studied the adjacent highsteep rock slope and the layered ...

Frontiers | Optimization of mining methods for deep orebody of large ...

Frontiers | Optimization of mining methods for deep orebody of large ...

Introduction: Taking Yunnan Phosphate Group Co., Ltd. Kunyang Phosphate Mine No. 2 as the engineering background, this study aims to explore mining methods for deep ore bodies in phosphorus mines. Three mining schemes, namely openpit mining, openpit deep concave mining, and underground mining, were carefully selected for optimization. This article thoroughly analyzes the three schemes from ...

Reduction of Fragment Size from Mining to Mineral Processing ... Springer

Reduction of Fragment Size from Mining to Mineral Processing ... Springer

Unlike the studies on ore recovery in mining, the number of studies on ore recovery in mineral processing is small. Fig. 3 Average ore extraction ratio ( a ) and iron content ( b ) from ordinary blasts (grey bars) in a sublevel caving mine, with detonator positions close to the collars of the blastholes and blasts with detonator positions at ...

Stockyard storage space allocation in large iron ore terminals

Stockyard storage space allocation in large iron ore terminals

In this paper, we investigate the Stockyard Storage Space Allocation Problem (SSSAP) in a large iron ore terminal in order to determine the specific storage locations of incoming materials in the most efficient and costeffective manner. The contributions of this paper include the following: (1) We introduce a realworld storage space ...

Full article: World mineral loss and possibility to increase ore ...

Full article: World mineral loss and possibility to increase ore ...

The total mineral loss in mining and mineral processing is on average % of the actual production (metal content or final mine product) as the ore recovery ratio is 81% in mining and 90% in mineral processing. This corresponds to a vast amount of mineral loss for the world every year.

Research on the Quality Improvement and Consumption Reduction of Iron ...

Research on the Quality Improvement and Consumption Reduction of Iron ...

Blast furnace ironmaking has the advantages of a good economic index, simple process, large output, and high production efficiency, which represents the major hot metalmaking process in the world [1,2].With the largescale development of modern blast furnaces, iron ore resources are becoming increasingly scarce, which makes the raw material structure of sintering plants fluctuate greatly, and ...

Mining Process and SAP Solution | SAP Blogs SAP Community

Mining Process and SAP Solution | SAP Blogs SAP Community

Mining Process and SAP Solution. 1. Mining industry Overview. The industrial production and economic growth drives the demand both in domestic and foreign markets. High capital costs involved in the mining industry makes it vulnerable to ponder upon the volatility. The dip in the china's growth rate has made the key commodities like iron ore ...

Mineral Processing | ScienceDirect

Mineral Processing | ScienceDirect

Mineral Processing: Beneficiation Operations and Process Optimization through Modeling is written for both individuals working in industry as well as students. Processing techniques for the recovery or extraction of a particular mineral are largely dictated by the physical, chemical, and mineral characteristics of that particular mineral.

RANKED: World's top 20 biggest iron ore operations

RANKED: World's top 20 biggest iron ore operations

ArcelorMittal's Mont Wright mine in Quebec, Canada, is set to produce of iron ore this year. ArcelorMittal, the world's largest steelmaker, reported its highest quarterly earnings in 13 ...

OpenPit Mining | Method and Process | Epiroc US

OpenPit Mining | Method and Process | Epiroc US

Openpit mining technology. Openpit mining clearly offers a number of economic advantages over underground mining, especially now that mineralprocessing technology has advanced to the stage where very lowgrade ores can be treated profitably. 100 to 150 years ago, this was not the case, and mining was still much more selective.

Iron Ore | ScienceDirect

Iron Ore | ScienceDirect

The estimated greenhouse gas emissions were kg CO 2 e for mining and processing 1 tonne of iron ore. The embodied energy values were 153 MJ/t ore for iron ore. The results showed that loading and hauling made the largest contributions (approximately 50%) to the total greenhouse gas emissions from the mining and processing of iron ore.

Mining Optimization: What does it mean? | Modular Mining Blog

Mining Optimization: What does it mean? | Modular Mining Blog

The word, "optimization," is somewhat ambiguous; the Oxford English Dictionary defines it as: the action of making the best or most effective use of a situation or resource. For us, that has historically meant dynamic, automated truck assignments based on realtime situational information. Leveraging our industryfirst and still bestof ...

Optimization of iron ore blending based on replacing Australian low ...

Optimization of iron ore blending based on replacing Australian low ...

Mauritanian iron ore powder (OM) has advantages of high iron grade, low aluminum content, and low loss on ignition, which can be used as a new mineral to replace low alumina limonite that has been exhausted in Australia. However, it will have a certain negative impact on sintering because of its high SiO2 content. The mechanism of SiO2 content affecting the sintering behavior was first studied ...

Mining Open pit mine | ArcelorMittal

Mining Open pit mine | ArcelorMittal

Most iron ore mining operations use the 'open pit' method, where miners drill into the rock and blast the orebearing material loose with explosives. Huge excavators are then used to gather the loosened ore. To mine metallurgical coal, which will later be turned into coke, it's usually necessary to sink vertical mine shafts to access coal which is deposited in layers or 'seams ...

Optimization for Production and Processing of Low Grade Iron Ores

Optimization for Production and Processing of Low Grade Iron Ores

Properties of Ansteels iron ore resources and their higheffective exploitation. Mining Engineering, 10(6): 25 28. Establishment and application of 3D stopes model in Anqian mine

Stockyard Storage Space Allocation in Large Iron Ore Terminals

Stockyard Storage Space Allocation in Large Iron Ore Terminals

Tang et al. [18] designed a genetic algorithmbased heuristic to solve the storage problem of a large iron ore terminal; Jun and Chen [19] established a mixedinteger programming model based on ...

Minerals | Free FullText | Iron Ore Tailing Composition ... MDPI

Minerals | Free FullText | Iron Ore Tailing Composition ... MDPI

Iron ore tailings are mainly composed of SiO2 and iron, whose content determines the potential reuse strategy of the tailings. Compared with the traditional wet chemistry approach, spectroscopy has proven its superior effectiveness in characterizing and predicting minerals, such as iron oxides, clay, and SiO2. This study aims to estimate the content of SiO2 and TFe in iron ore tailings based ...

Avoided energy cost of producing minerals: The case of iron ore

Avoided energy cost of producing minerals: The case of iron ore

Thus, the total specific energy for concentrating iron ore at the average ore grade (∼ 50% iron) from Thanatia (% iron) was considered as the sum of the energy for the orehandling process and the energy for concentration. In our model, the minerals for concentration are obtained from Earth's crust; surface mining is assumed.

Integrated Production and Distribution Planning for the Iron Ore ...

Integrated Production and Distribution Planning for the Iron Ore ...

This paper studies the production and distribution planning problem faced by the iron ore mining companies, which aims to minimize the total costs for the whole production and distribution system of the iron ore concentrate. The ores are first mined from multiple ore locations, and then sent to the corresponding dressing plant to produce ore concentrate, which will be sent to distribution ...

Production scheduling with uncertain supply: a new solution ... Springer

Production scheduling with uncertain supply: a new solution ... Springer

The annual production scheduling of open pit mines determines an optimal sequence for annually extracting the mineralized material from the ground. The objective of the optimization process is usually to maximize the total Net Present Value (NPV) of the operation. Production scheduling is typically a Mixed Integer Programming (MIP) type problem containing uncertainty in the geologic input data ...

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